Vinyas Innovative Technologies Pvt. Ltd.Electronics Manufacturing / PCB Assembly
From Hours to Minutes: AI-Powered PCB X-Ray Inspection for Vinyas
For Vinyas Innovative Technologies, ITChamps is building an AI pipeline on top of Nordson Quada 3 infrastructure to automate BGA localization, solder-ball detection, void measurement, and traceable report generation.
<10 minTargeting <10 min inspection, >97% ball detection, <2% void error
April to September 2026Computer vision and manufacturing quality team
Computer Vision AutomationQuality Inspection AIManufacturing Analytics
Read case studyLeading Server Enclosure ManufacturerIndustrial Manufacturing / Technology Hardware
How AI-Powered Inventory Optimization Exposed the 800 SKUs Driving 70% of Cost
For a global server enclosure manufacturer, ITChamps deployed an AI-powered inventory optimizer that exposed SKU concentration risk, improved forecasting, and strengthened service levels without capital investment.
800800 high-impact SKUs identified as the source of 70% of inventory cost exposure
Operational analytics rolloutSupply chain and AI delivery team
Inventory OptimizationDemand ForecastingProcurement Intelligence
Read case studyLarge Cement ManufacturerCement Manufacturing
Grinding Optimization Where 40% of Operating Cost Is Electricity
ITChamps used historical plant data to identify and validate optimal grinding parameters offline, then converted those findings into an operational knowledge base for sustained use in production.
40%Higher grinding productivity and availability with zero new capital investment
Offline modeling and rollout phaseProcess and data science team
Cement Process OptimizationEnergy Efficiency AnalyticsOperational Knowledge Systems
Read case studyLarge Thermal Power OperatorPower Generation / Thermal Energy
How AI Unlocked 30%+ Efficiency Gains in a Thermal Power Plant
A thermal power operator used ITChamps' Process Optimizer to identify the highest-leverage control variable, map the productivity zone, and sustain materially better efficiency without capital investment.
30%+30%+ efficiency improvement achieved across all load conditions
Analytical deployment phaseProcess engineering and AI team
Process OptimizationThermal Plant AnalyticsOperational Guidance
Read case studyThermal Power PlantProcess Industries
Smart Emissions Monitoring for a Thermal Power Plant
ITChamps deployed an AI-powered soft sensor for NOx estimation, replacing the assumption that compliant emissions monitoring requires new hardware CEMS investment.
EPAEPA-approved soft telemetry with lower monitoring cost
7 months7 consultants
EHS ComplianceIoT IntegrationAdvanced Analytics
Read case studyLarge-Scale Industrial OperatorManufacturing
Predictive Maintenance for 5,000 Industrial Machines
ITChamps deployed a predictive maintenance platform that unified machine health monitoring, data reconciliation, and early-warning alerts across a multi-site industrial fleet.
5,0005,000 machines monitored with always-on health visibility
Multi-phase rollout11 consultants
IoT IntegrationAdvanced AnalyticsSAP Application Maintenance
Read case studyEnterprise Procurement OrganizationProfessional Services
PEGA Automation for Procure-to-Pay Workflow
ITChamps used PEGA to automate procure-to-pay workflows, connect SAP transactions with approvals and exceptions, and provide live visibility into process performance.
P2PFaster approvals, fewer manual steps, and improved SLA visibility
6 months8 consultants
PEGA AutomationSAP BTP ImplementationSAP Audit & Value Discovery
Read case studyMulti-country Enterprise HR TeamProfessional Services
SuccessFactors Implementation and HXM Transformation
ITChamps deployed SuccessFactors as the backbone for employee data, talent workflows, and analytics while preserving integration with SAP payroll and enterprise systems.
HXMUnified HR data, talent processes, and payroll integration
9 months9 consultants
SuccessFactors IntegrationESS & MSS PortalsTraining & Certification
Read case studyFortune 500 EnterpriseGlobal HR Operations
Global Payroll for 45+ Countries, Zero Compliance Gaps
ITChamps consolidated payroll operations for a Fortune 500 company, giving HR and finance leaders a single compliant model across 45+ countries with localized execution controls.
45+98% on-time payroll delivery across 45+ countries
12 months16 consultants
Global Payroll OperationsPayroll OutsourcingSuccessFactors Integration
Read case studyAerospace Manufacturing SupplierAerospace
Aerospace Supplier Achieves Boeing Tier-1 Status
ITChamps helped an aerospace supplier replace fragmented production tracking with S/4HANA public cloud, end-to-end barcode traceability, and capacity-aware resource matching.
Tier-1Boeing Tier-1 certification with 40% faster order cycles
10 months10 consultants
S/4HANA ImplementationDocument Content Services IntegrationSAP Application Maintenance
Read case study